ESD CONSULTATION & AUDIT READINESS SCOPE
ESD Audit Services
ESD CONSULTATION
ESD Consultation provides expert guidance on identifying, preventing, and mitigating electrostatic discharge (ESD) risks. It includes workplace assessments, ESD control measures, compliance with industry standards, and employee training to protect sensitive electronics and ensure a safe, static-free environment.
ESD FLOOR QUALIFICATION
ESD Floor Qualification ensures flooring meets industry standards for electrostatic discharge (ESD) control. It involves testing surface resistance, charge decay, and electrostatic properties to protect sensitive equipment and maintain safety in industries like electronics manufacturing, cleanrooms, and healthcare.
ESD S20.20 FACILITY CERTIFICATION
ESD S20.20 Facility Certification ensures that a facility complies with ANSI/ESD S20.20 standards for electrostatic discharge (ESD) control. It involves evaluating ESD protection measures, grounding systems, and personnel training to safeguard sensitive electronics and maintain industry compliance.
ESD GAP ANALYSIS
ESD Gap Analysis assesses a facility's current electrostatic discharge (ESD) controls against industry standards like ANSI/ESD S20.20. It identifies weaknesses, recommends improvements, and helps organizations achieve compliance, ensuring better protection for sensitive electronics and a safer work environment.
ESD PRODUCT QUALIFICATION
ESD Product Qualification verifies that a product meets electrostatic discharge (ESD) control standards. It involves testing for resistance, charge decay, and durability to ensure compliance with industry regulations, preventing ESD damage and ensuring reliability in sensitive electronic environments.
ESD FAILURE ANALYSIS
ESD Failure Analysis identifies and investigates electrostatic discharge (ESD) damage in electronic components. It involves testing, microscopy, and diagnostics to determine failure causes, prevent recurrence, and improve ESD protection measures, ensuring product reliability and compliance with industry standards.
ESD Gap Analysis & Compliance Certification Services
ESD COMPLIANCE AUDIT
An ESD (Electrostatic Discharge) compliance audit is an assessment process aimed at ensuring that a company's practices and facilities are aligned with established standards and regulations for managing electrostatic discharge. These audits are crucial in industries where sensitive electronic components are manufactured or handled, as ESD can damage electronic components, leading to failures or reduced performance.
ESD GAP ANALYSIS
An ESD gap analysis is a process used to identify differences or "gaps" between an organization's current Electrostatic Discharge (ESD) control practices and the established ESD standards or best practices. Conducting an ESD gap analysis helps organizations maintain robust ESD control systems, ensuring that sensitive electronic components are protected and compliance with industry standards is achieved.
STATIC RISK ASSESSMENT AS PER INTERNATIONAL STANDARDS
NPI
Most companies have formal NPI (New Product Introduction) procedures to verify manufacturing is well prepared for new product designs. However, ESD is seldom included in the NPI process and this has lead to many manufacturing crises. Without the "red flag" for Class 0 devices ESD manufacturing failure rates have been known to approach 100% and caused a virtual shut down of production.
Advanced Technical Assessment/Audit:
Our advanced technical assessment and audit, combined with our EPA Program, offer the most comprehensive roadmap for improvement available today. We provide findings reports, photographs of findings, detailed customized recommendations, and the assignment of corrective action priorities. Our assessments identify gaps relative to current best practices and the Customer's chosen standards, such as Internal Requirements, S20.20, or EIA-625.
S20.20 Pre-Assessment Audit
This S20.20 Pre-Assessment Audit may be done solely for the identification of gaps to S20.20 and expert recommendations for achieving S20.20 certification on the first try. It may also be combined with our Advanced Technical Assessment as described above for a complete assessment of gaps to both S20.20 and current best practices.
A complete analysis will be conducted of the Administrative and Technical Elements of S20.20 such as the ESD Control Program Plan. Gaps to S20.20 will be succinctly identified along with customized expert recommendations for corrective actions.
Root Cause Analysis
We pioneered many aspects of ESD event detection techniques and have unparalleled experience with these and other advanced auditing methods. As a result, we can readily analyze sophisticated automated or manual production lines and pinpoint the root cause of ESD failures.
FAILURE ANALYSIS
The damage resulting from a 1 kV stressing voltage is shown in Figure 3, while the resulting discharge waveforms are depicted in Figure 4. The CBE discharge current is approximately 9 amps, whereas the CDM peak current of the device alone is under 4 amps. These stresses frequently exceed the design capabilities of ICs. The damage is far more severe than typical CDM device stress testing (JEDEC C101) and would likely be misdiagnosed by the vast majority of FA experts.
ESD Best Practices
While most companies are acutely aware of the hazards of ESD (electrostatic discharge), few are aware of best practices for preventing failures of today's extremely sensitive devices often referred to as Class 0. Virtually all factories will have these devices within the next year.
The lack of awareness is due, in part, to the rapid advancements is device technology that make it difficult for standards organizations to keep pace. S20.20 (ANSI/ESD S20.20) is the best industry standard available and is an excellent foundation for best practices ESD programs. To achieve best practices, companies with advanced technologies have found they must customize S20.20 to avoid unacceptable failure rates in the factory and field.
ESD FLOOR QUALIFICATION AS PER ANSI/ESD S20.20
ESD Floor Qualification Test as per ANSI/ESD S7.1, STM 97.1 & 97.2
ESD Floor qualification is important and Mandatory to ensure the effectiveness of the ESD Safe floors.
We ESDMAN VENTURES PRIVATE LIMITED provides ESD Floor qualification with advanced measuring equipment and field expertise.
TEST TO BE CARRIED OUT?
- 1. RESISTANCE BETWEEN POINT TO POINT
- 2. RESISTANCE BETWEEN POINT AND GROUND
- 3. RESISTANCE BETWEEN HUMAN AND GROUND
- 4. WALKING TEST FOR BODY VOLTAGE
Types Of Services Offered For ESD Audit
ESD Compliance Verification Audit as per ANSI/ESD S20.20-2021
Facility Certification
ESD Floor Qualification as per ANSI/ESD S20.20-2021
Floor Certification with Walking Test Voltage Measurement
ESD Product Qualification as per ANSI/ESD S20.20-2021
ESD Product qualification under Humidity control Environment
ESD Fire Safety Audit
PRODUCT ANALYSIS TEST
We provide Product Analysis report for the conformity of charging requirement as per NFPA 33 Standards.
ESD CALIBRATION
Facilitating ESD meter calibration in NABL-accredited labs as per standard requirements for all ESD testing instruments, such as combo testers, charge plate monitors, static field meters, and surface resistance meters.
ESD SHIELDING
Static shielding consultation, design, and implementation for gaskets, rooms, and containers is available for custom project requirements.
Service Coverage
ESD Audit in India
- ESD Audit in Chennai
- ESD Audit in Bengaluru
- ESD Audit in Mumbai
- ESD Audit in Pune
- ESD Audit in Hyderabad
- ESD Audit in Noida
- ESD Audit in Gurgaon
- ESD Audit in Ahmedabad
Floor Testing in India
- Floor Testing in Chennai
- Floor Testing in Bengaluru
- Floor Testing in Mumbai
- Floor Testing in Pune
- Floor Testing in Hyderabad
- Floor Testing in Noida
- Floor Testing in Gurgaon
- Floor Testing in Ahmedabad
ESD Training in India
- ESD Training in Chennai
- ESD Training in Bengaluru
- ESD Training in Mumbai
- ESD Training in Pune
- ESD Training in Hyderabad
- ESD Training in Noida
- ESD Training in Gurgaon
- ESD Training in Ahmedabad